- Prototype Aluminum & steel injection mold tooling up to 1.5 ton weight
- Jigs & fixtures
- Model making & mock ups in metal wood & plastics
- Vacuum forming tools
- Machined parts
- CAD design & technical drawing using Sescoi work NC CAD
- NC cutter paths using Sescoi work NC
- 3D CNC machining using Hardinge & Hurco machining centers 3 off
- Surface grinding ( down to Ra.02-.05) using J&S 540p grinder
- Spark erosion, Die sinking & texture surface finishing ( 0 to 45 VDI 3400 ) using Charmilles technology Form4 LC
- Manual milling & drilling using Bridgeport turret mills 2 off
- Bespoke Tool & cutter grinding
- Hand polishing to mirror finish in aluminum & tool steels
Precision cnc machining of complex injection mould tools and inserts. Expert polishing of surfaces to a mirror finish. Spark erosion of diffuse surfaces to Vds specifications. Single or multi-cavity tools in aluminium or steel. Complex action tools for undercut shapes.
Single cavity injection mould tool for a large ceiling mounted PIR lens array.
Example of optics made from our tools
Injection moulded Mini-PIR lens
Bubble optic moulding